- Used when demand is higher and more regular.
- Production consists of a number of operations.
- Products are produced in “batches”.
- Appropriate for manufacturing businesses.
Advantages
- Flexibility: each batch can be altered to meet customers’ wishes.
- Skilled workers are not needed, which decreases costs.
- Machinery is more standardised, also decreases costs.
- Firms can respond quickly to changes in demand.
Disadvantages
- Machinery could be more complex to compensate for the lower skill levels required from the workers.
- The workforce is less motivated.
- Money will be tied up in work-in-progress, since an order cannot be dispatched until the whole batch has been finished.
FAQs: Batch Production & Product Batch Codes
Batch production is a manufacturing method where identical products are created in groups or "batches," rather than one by one (job production) or continuously (mass/flow production). Once a batch is completed, the equipment is often cleaned and set up for the next batch, which might be a different product. This method is common when demand isn't high enough for continuous production but too high for job production.
Advantages:
- Flexibility to produce different products or variations.
- Allows for some economies of scale compared to job production.
- Can reduce waste by producing specific quantities based on demand.
- Workers may specialize in certain tasks within the batch process.
Disadvantages:
- Downtime between batches for cleaning and setup.
- Requires more storage for raw materials and finished batches compared to continuous flow.
- Work-in-progress inventory can build up between stages.
- Less efficient per unit than mass production due to changeovers.
A batch code or batch number is a unique identifier assigned to a specific group or batch of products manufactured at roughly the same time, using the same materials and process. It's used for traceability, quality control, and regulatory compliance (especially in industries like food, pharmaceuticals, and cosmetics). It allows manufacturers and regulators to track products from production through distribution to the consumer.
Batch numbers or codes are usually printed directly onto the product packaging, container, or sometimes the product itself. Look for a series of numbers and/or letters that are often printed near the expiration date, manufacturing date, barcode, or ingredient list. The location can vary widely depending on the product type (e.g., on the bottom of a cosmetic container, on the label of a food item, on the box of electronics).
Batch numbers are typically generated by the manufacturer's internal systems, often as part of their inventory or production management software. The exact format varies but might include elements indicating:
- Date of manufacture
- Specific production line or facility
- A sequential number for the batch produced that day/week/year
- Other internal tracking information
For regulated products like food or pharmaceuticals, systems must ensure that each batch number is unique and can be linked back to detailed production records for that specific batch.